Press Brake Bending

Press Brake Bending

Benefits

  • High repeatability with CNC backgauge control
  • Accurate angles and radii with springback compensation
  • V-bend, hemming, joggling, and box forming capability
  • Efficient small-batch to series production
  • Segmentation tools for complex geometries
  • Material support for steel, stainless, aluminum, galvanized
  • Tight tolerances on bend positions and flange lengths
  • Surface protection options for visible parts
  • Integration with laser/plasma pre-cut blanks

About This Service

Press brake bending is a vital process in sheet metal fabrication, offering high accuracy and repeatability for forming steel, stainless steel, aluminum, and galvanized sheets. Using CNC-controlled press brakes, fabricators can execute a wide range of bending techniques such as V-bending, air bending, hemming, joggling, and box forming. With automated backgauge systems, each bend is consistently aligned, and compensations for springback and bend allowances are precisely calculated. This ensures that the final product meets tight tolerances and exact design requirements.

The process is ideal for producing both simple components and highly complex geometries. Segmented tooling allows operators to handle box shapes, channels, and multi-bend parts efficiently. This flexibility supports industries that demand a broad variety of components, including enclosures, brackets, cabinets, and chassis for electronics, construction, and machinery. The ability to maintain cosmetic quality also makes press brake bending well-suited for parts where appearance matters, such as panels or decorative metalwork.

By leveraging offline programming and CAD integration, CNC press brakes reduce setup times and streamline production workflows. This integration ensures that digital design files can be translated directly into accurate bend sequences, minimizing human error. The ability to program multiple bending sequences in advance allows for both small-batch prototyping and larger series production runs, increasing productivity without compromising quality. Surface protection techniques, such as protective films or specialized dies, further ensure that visible components remain scratch-free during bending.

Press brake bending also plays a key role in complementing cutting processes. Laser- or plasma-cut blanks can be directly transitioned into bending, creating an efficient end-to-end fabrication process. This reduces lead times, minimizes handling, and provides clients with a complete, integrated manufacturing solution. With consistent accuracy, flexibility across materials, and cost-effective scalability, press brake bending remains one of the most reliable processes in precision sheet metal fabrication.